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IDO Technology worked on a base sheet stamping die project for an international home appliance manufacturer in Mexico. The tooling covered five operations: piercing, cutting, embossing, bending, hole flanging and flattening.
The project combined the forming sequence with die guidance, plate connections, scrap discharge and sensor installation. A key part of the work was reviewing the customer’s initial die structure before recommending an alternative arrangement.
Addressing Stability and Strength Concerns
The large tooling dimensions presented a challenge for the customer’s initial proposal. During the design review, IDO identified significant risks to die stability and structural strength.
These concerns prompted IDO to recommend an alternative structural design. The focus was on meeting the structural requirements of the large die assembly while accommodating the base sheet forming sequence.
Forming Sequence and Tooling Configuration
The base sheet required five stamping operations:
Operation
Process
OP10
Piercing / Cutting / Embossing
OP20
Bending / Hole Flanging
OP30
Bending / Flattening / Piercing
OP40
Bending
OP50
Bending
The feeding height was 375 mm, and the die shut height was 620 mm. Including the base plates, the OP10–OP30 section weighed 11,400 kg, while the OP40–OP50 section weighed 6,000 kg.
Tooling Section
Upper Die Weight*
Lower Die Weight*
Total Weight Including Base Plates
OP10
1,600 kg
1,500 kg
—
OP20 + OP30
2,500 kg
2,700 kg
—
OP40
1,100 kg
1,200 kg
—
OP50
1,000 kg
900 kg
—
OP10–OP30 section
—
—
11,400 kg
OP40–OP50 section
—
—
6,000 kg
The individual upper and lower die weights exclude the base plates. The two section totals include the base plates.
Die guidance and plate connections
IDO selected MISUMI guide pillars, drawing on experience with similar guide arrangements. The engineering assessment found their strength sufficient for the proposed structure.
The plate assembly combined welded connections with M16 screw fastening at the upper and lower interfaces.
Scrap discharge
Conveyor belts and scrap chutes provided a route for carrying scrap directly outside the press. This arrangement addressed scrap removal alongside the forming operations.
Sensor installation
The illustrated die arrangement included four sensors at designated mounting positions.
Design Review Outcome
The review established a clear recommendation: use an alternative die structure to address the stability and strength risks identified in the customer’s initial proposal.
For this project, IDO’s contribution extended beyond arranging the stamping operations. It included evaluating the customer’s concept and developing a tooling configuration with defined installation dimensions, die guidance, plate connections and scrap discharge provisions.
Planning a sheet metal stamping die project? Share your part drawings and press specifications with IDO Technology to discuss the forming sequence and tooling requirements.
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In 2026, IDO Technology shipped stamping dies for multiple washing machine components to an Iranian home appliance manufacturer. The supply included tooling for inner drum blanks, cabinets, front panels, front rings, connecting plates, and brackets, supporting the client’s preparations for in-house production of washing machine metal components.
The Client’s Production Goal
The client planned to manufacture washing machine metal components in-house and needed stamping dies for a range of parts. This required tooling for both major components, such as the drum and cabinet, and smaller connecting and supporting parts.
The project involved different sheet thicknesses and operation sequences. IDO supplied an inner drum progressive die alongside separate dies for successive stamping operations on front panels and selected connecting and supporting components.
Stamping Dies Supplied by IDO
The scope of supply covered the following component groups:
Component Group
Tooling Supplied
Inner drum
Progressive die for inner drum blanks
Cabinet and panels
Stamping dies for the cabinet, front panel, front ring, and rear cover components
Connecting and supporting parts
Stamping dies for connecting plates and brackets
Other components
Stamping dies for door-related metal parts and additional supporting components
Selected tooling specifications illustrate the range of the project:
Item
Project Detail
Sheet thickness
Selected dies were specified for thicknesses ranging from 0.4 to 1.6 mm
Inner drum progressive die
Die weight of 4,000 kg
Front panel tooling
Selected dies were specified for 800-ton and 400-ton presses
The inner drum progressive die was supplied for stamping drum blanks. Front panel tooling comprised separate dies for successive operations, with press requirements varying by operation.
The supply also included dies for upper and lower connecting plates and several bracket components. Together, these tools extended the project beyond the main cabinet and drum parts to the smaller metal components included in the client’s production plan.
Shipment Milestone
IDO shipped the dies in the second half of 2026 to support the client’s preparations for in-house production of washing machine metal components.
The project demonstrates IDO’s experience supplying tooling for both major washing machine components and smaller connecting and supporting parts within a single project.
Planning a similar washing machine tooling project? Contact IDO Technology with your component drawings, material requirements, and available press specifications to discuss the tooling scope.